Suzuki Swift RS413-RS415.Service Manual.

MANUAL LIST......Page 0
IMPORTANT......Page 1
FOREWORD......Page 3
TABLE OF CONTENTS......Page 5
Precautions......Page 7
Precautions for Vehicles Equipped with a Supplemental Restraint (Air Bag) System......Page 8
General Precautions......Page 10
Precautions for Installing Mobile Communication Equipment......Page 13
Precautions for Electrical Circuit Service......Page 14
Wheels and Tires Caution......Page 16
Electrical Circuit Inspection Procedure......Page 17
Intermittent and Poor Connection Inspection......Page 19
General Information......Page 21
Abbreviations......Page 22
Wire Color Symbols......Page 23
Fasteners Information......Page 24
Vehicle Lifting Points......Page 26
Engine Supporting Points......Page 27
Transmission Identification Number......Page 28
Warning, Caution and Information Labels Location......Page 29
Maintenance Schedule under Normal Driving Conditions......Page 31
Maintenance Recommended under Severe Driving Conditions......Page 32
Accessory Drive Belt Inspection......Page 33
Engine Oil and Filter Change......Page 34
Engine Coolant Change......Page 35
Fuel Filter Replacement......Page 36
Brake Drums and Shoes (Rear) Inspection......Page 37
Clutch Fluid Inspection......Page 38
Steering System Inspection......Page 39
Automatic Transaxle Fluid Level Inspection......Page 40
All Latches, Hinges and Locks Inspection......Page 41
Final Inspection for Maintenance Service......Page 42
Tightening Torque Specifications......Page 43
Special Tool......Page 44
Engine......Page 45
Precautions for Engine......Page 50
Precautions in Diagnosing Trouble......Page 51
Engine Diagnosis General Description......Page 52
On-Board Diagnostic System Description......Page 53
CAN Communication System Description......Page 55
Air Intake System Description......Page 58
Description of Electric Throttle Body System (For Automated Manual Transaxle Model)......Page 59
Electronic Control System Description......Page 60
Engine and Emission Control Input / Output Table......Page 67
Engine and Emission Control System Diagram......Page 68
Electronic Control System Components Location......Page 69
Engine and Emission Control System Check......Page 70
DTC Check......Page 73
DTC Table......Page 74
Fail-Safe Table......Page 80
Scan Tool Data......Page 82
Engine Basic Inspection......Page 88
Engine Symptom Diagnosis......Page 91
Malfunction Indicator Lamp Does Not Come ON with Ignition Switch ON and Engine Stop (but Engine Can Be Started)......Page 99
Malfunction Indicator Lamp Remains ON after Engine Starts......Page 101
DTC P0010: Camshaft Position Actuator Circuit (For M15 Engine Model)......Page 103
DTC P0011 / P0012: Camshaft Position - Timing Over-Advanced or System Performance / -Retarded (For M15 Engine Model)......Page 105
DTC P0031 / P0032: HO2S Heater Control Circuit Low / High (Sensor-1)......Page 107
DTC P0037 / P0038: HO2S Heater Control Circuit Low / High (Sensor-2)......Page 109
DTC P0101: Mass Air Flow Circuit Range / Performance......Page 111
DTC P0102: Mass Air Flow Circuit Low Input......Page 115
DTC P0103: Mass Air Flow Circuit High Input......Page 117
DTC P0106: Manifold Absolute Pressure Range / Performance......Page 119
DTC P0107: Manifold Absolute Pressure Circuit Low Input......Page 122
DTC P0108: Manifold Absolute Pressure Circuit High Input......Page 124
DTC P0111: Intake Air Temperature Circuit Range / Performance......Page 126
DTC P0112: Intake Air Temperature Sensor Circuit Low......Page 129
DTC P0113: Intake Air Temperature Sensor Circuit High......Page 132
DTC P0116: Engine Coolant Temperature Circuit Range / Performance......Page 134
DTC P0117: Engine Coolant Temperature Circuit Low......Page 137
DTC P0118: Engine Coolant Temperature Circuit High......Page 139
DTC P0121: Throttle Position Sensor Circuit Range / Performance (For A/T and M/T Models)......Page 142
DTC P0122: Throttle Position Sensor Circuit Low (For A/T and M/T Models)......Page 146
DTC P0122: Throttle Position Sensor (Main) Circuit Low (For Automated Manual Transaxle Model)......Page 149
DTC P0123: Throttle Position Sensor Circuit High (For A/T and M/T Models)......Page 152
DTC P0123: Throttle Position Sensor (Main) Circuit High (For Automated Manual Transaxle Model)......Page 155
DTC P0131 / P0132: O2 Sensor (HO2S) Circuit Low Voltage / High Voltage (Sensor-1)......Page 158
DTC P0133: O2 Sensor (HO2S) Circuit Slow Response (Sensor-1)......Page 161
DTC P0134: O2 Sensor (HO2S) Circuit No Activity Detected (Sensor-1)......Page 162
DTC P0137 / P0138: O2 Sensor (HO2S) Circuit Low Voltage / High Voltage (Sensor-2)......Page 165
DTC P0140: O2 Sensor (HO2S) Circuit No Activity Detected (Sensor-2)......Page 168
DTC P0171 / P0172: Fuel System Too Lean / Rich......Page 170
DTC P0222: Throttle Position Sensor (Sub) Circuit Low (For Automated Manual Transaxle Model)......Page 172
DTC P0223: Throttle Position Sensor (Sub) Circuit High (For Automated Manual Transaxle Model)......Page 175
DTC P0300 / P0301 / P0302 / P0303 / P0304: Random Misfire Detected / Cylinder 1 / Cylinder 2 / Cylinder 3 / Cylinder 4 Misfire Detected......Page 178
DTC P0327 / P0328: Knock Sensor Circuit Low / High......Page 180
DTC P0335: Crankshaft Position (CKP) Sensor Circuit......Page 182
DTC P0340: Camshaft Position (CMP) Sensor Circuit......Page 184
DTC P0401 / P0402: Exhaust Gas Recirculation Flow Insufficient Detected / Excessive Detected......Page 187
DTC P0403: Exhaust Gas Recirculation Control Circuit......Page 190
DTC P0420: Catalyst System Efficiency below Threshold......Page 192
DTC P0443: Evaporative Emission System Purge Control Valve Circuit......Page 194
DTC P0462 / P0463: Fuel Level Sensor Circuit Low / High......Page 196
DTC P0480: Fan 1 (Radiator Cooling Fan) Control Circuit......Page 197
DTC P0500: Vehicle Speed Sensor (VSS) Malfunction......Page 201
DTC P0505: Idle Air Control System (For A/T and M/T models)......Page 204
DTC P0532: A/C Refrigerant Pressure Sensor Circuit Low......Page 206
DTC P0533: A/C Refrigerant Pressure Sensor Circuit High......Page 208
DTC P0601 / P0602 / P0607: Internal Control Module Memory Check Sum Error / Control Module Programming Error / Control Module Performance (For Automated Manual Transaxle Model)......Page 210
DTC P0616: Starter Relay Circuit Low......Page 211
DTC P0617: Starter Relay Circuit High......Page 212
DTC P1510: ECM Back-Up Power Supply Malfunction......Page 214
DTC P1603: TCM Trouble Code Detected......Page 215
DTC P1674: CAN Communication (Bus Off Error)......Page 216
DTC P1675: CAN Communication (Transmission Error)......Page 222
DTC P1676: CAN Communication (Reception Error for TCM (for A/T or Automated Manual Transaxle model))......Page 227
DTC P1678: CAN Communication (Reception Error for BCM)......Page 230
DTC P2101: Throttle Actuator Control Motor Circuit Range / Performance (For Automated Manual Transaxle Model)......Page 233
DTC P2102: Throttle Actuator Control Motor Circuit Low (For Automated Manual Transaxle Model)......Page 235
DTC P2103: Throttle Actuator Control Motor Circuit High (For Automated Manual Transaxle Model)......Page 237
DTC P2111 / P2112: Throttle Actuator Control System - Stuck Open / Closed (For Automated Manual Transaxle Model)......Page 239
DTC P2119: Throttle Actuator Control Throttle Body Range / Performance (For Automated Manual Transaxle Model)......Page 240
DTC P2122: Pedal Position Sensor (Main) Circuit Low Input (For Automated Manual Transaxle Model)......Page 243
DTC P2123: Pedal Position Sensor (Main) Circuit High Input (For Automated Manual Transaxle Model)......Page 246
DTC P2127: Pedal Position Sensor (Sub) Circuit Low Input (For Automated Manual Transaxle Model)......Page 249
DTC P2128: Pedal Position Sensor (Sub) Circuit High Input (For Automated Manual Transaxle Model)......Page 252
DTC P2135: Throttle Position Sensor (Main / Sub) Voltage Correlation (For Automated Manual Transaxle Model)......Page 255
DTC P2138: Pedal Position Sensor (Main / Sub) Voltage Correlation (For Automated Manual Transaxle Model)......Page 258
DTC P2227 / P2228 / P2229: Barometric Pressure Circuit Malfunction......Page 260
Inspection of ECM and Its Circuits......Page 261
ECM Power and Ground Circuit Check......Page 287
Fuel Injector Circuit Check......Page 290
Fuel Pump and Its Circuit Check......Page 292
Fuel Pressure Check......Page 295
Idle Air Control System Check (For A/T and M/T models)......Page 296
A/C System Circuits Check......Page 298
Electric Load Signal Circuit Check......Page 301
Radiator cooling fan Low Speed Control System Check......Page 303
Radiator cooling fan High Speed Control System Check......Page 305
Special Tool......Page 308
EVAP Canister Purge Valve and Its Circuit Inspection......Page 310
Vacuum Hose and Purge Valve Chamber Inspection......Page 311
EVAP Canister Inspection......Page 312
PCV Valve Inspection......Page 313
Special Tool......Page 314
Idle Air Control (IAC) Valve Removal and Installation (For A/T and M/T Models)......Page 315
Manifold Absolute Pressure (MAP) Sensor Inspection......Page 316
Throttle Position (TP) Sensor Removal and Installation (For A/T and M/T Models)......Page 317
Electric Throttle Body Assembly On-Vehicle Inspection (For Automated Manual Transaxle Model)......Page 318
Accelerator Pedal Position (APP) Sensor Assembly On-Vehicle Inspection (For Automated Manual Transaxle Model)......Page 320
Accelerator Pedal Position (APP) Sensor Assembly Inspection (For Automated Manual Transaxle Model)......Page 321
Engine Coolant Temperature (ECT) Sensor Inspection......Page 322
Camshaft Position (CMP) Sensor Removal and Installation......Page 323
Crankshaft Position (CKP) Sensor Removal and Installation......Page 324
Vehicle Speed Sensor (VSS) Inspection (M/T and Automated Manual Transaxle model)......Page 325
Mass Air Flow (MAF) and Intake Air Temperature (IAT) Sensor On-Vehicle Inspection......Page 326
Mass Air Flow (MAF) and Intake Air Temperature (IAT) Sensor Removal and Installation......Page 327
Mass Air Flow (MAF) and Intake Air Temperature (IAT) Sensor Inspection......Page 328
Special Tool......Page 329
Engine Construction Description......Page 330
Camshaft Position Control (VVT Variable Valve Timing) System Description......Page 331
Compression Check......Page 334
Valve Lash (Clearance) Inspection......Page 335
Cylinder Head Cover Removal and Installation......Page 338
Accelerator Cable Adjustment (For A/T and M/T Models)......Page 340
Throttle Body Removal and Installation (For A/T and M/T Models)......Page 341
Electric Throttle Body Assembly Removal and Installation (For Automated Manual Transaxle Model)......Page 342
Throttle Body Cleaning......Page 343
Intake Manifold Removal and Installation......Page 344
Engine Mountings Components......Page 346
Engine Assembly Removal and Installation......Page 347
Timing Chain Cover Components......Page 351
Timing Chain Cover Removal and Installation......Page 352
Oil Control Valve Removal and Installation (For Engine with VVT)......Page 354
Timing Chain and Chain Tensioner Components......Page 355
Timing Chain and Chain Tensioner Removal and Installation......Page 356
Timing Chain and Chain Tensioner Inspection......Page 359
Camshaft, Tappet and Shim Components......Page 361
Camshaft, Tappet and Shim Removal and Installation......Page 362
Camshaft, Tappet and Shim Inspection......Page 364
Valves and Cylinder Head Removal and Installation......Page 367
Valves and Cylinder Head Disassembly and Assembly......Page 369
Valves and Valve Guides Inspection......Page 372
Cylinder Head Inspection......Page 374
Valve Spring Inspection......Page 375
Pistons, Piston Rings, Connecting Rods and Cylinders Removal and Installation......Page 376
Pistons, Piston Rings, Connecting Rods and Cylinders Disassembly and Assembly......Page 377
Cylinders, Pistons and Piston Rings Inspection......Page 378
Piston Pins and Connecting Rods Inspection......Page 380
Crank Pin and Connecting Rod Bearings Inspection......Page 381
Main Bearings, Crankshaft and Cylinder Block Components......Page 385
Main Bearings, Crankshaft and Cylinder Block Removal and Installation......Page 386
Crankshaft Inspection......Page 388
Main Bearings Inspection......Page 389
Cylinder Block Inspection......Page 395
Tightening Torque Specifications......Page 396
Special Tool......Page 397
Engine Lubrication Description......Page 399
Oil Pressure Check......Page 401
Oil Pan and Oil Pump Strainer Components......Page 402
Oil Pan and Oil Pump Strainer Removal and Installation......Page 403
Oil Pan and Oil Pump Strainer Cleaning......Page 404
Oil Pump Disassembly and Reassembly......Page 405
Oil Pump Inspection......Page 406
Tightening Torque Specifications......Page 407
Special Tool......Page 408
Coolant Description......Page 409
Coolant Circulation......Page 410
Engine Cooling Symptom Diagnosis......Page 411
Cooling System Components......Page 412
Cooling System Draining......Page 413
Cooling System Flush and Refill......Page 414
Thermostat Inspection......Page 415
Radiator Cooling Fan Removal and Installation......Page 416
Water Pump / Generator Drive Belt Tension Inspection and Adjustment......Page 417
Water Pump / Generator Drive Belt Removal and Installation......Page 418
Water Pump Inspection......Page 419
Recommended Service Material......Page 420
Fuel Delivery System Description......Page 421
Fuel Pressure Inspection......Page 422
Fuel Cut Operation Inspection......Page 423
Fuel System Components......Page 424
Fuel Hose Disconnecting and Reconnecting......Page 425
Fuel Pipe Removal and Installation......Page 427
Fuel Injector Removal and Installation......Page 428
Fuel Injector Inspection......Page 429
Fuel Tank Removal and Installation......Page 430
Fuel Pump On-Vehicle Inspection......Page 432
Fuel Pump Assembly Removal and Installation......Page 433
Tightening Torque Specifications......Page 434
Special Tool......Page 435
Ignition System Construction......Page 436
Ignition System Wiring Circuit Diagram......Page 437
Ignition System Symptom Diagnosis......Page 438
Ignition System Check......Page 439
Ignition Spark Test......Page 440
Spark Plug Removal and Installation......Page 441
Ignition Coil Assembly (Including ignitor) Removal and Installation......Page 442
Ignition Timing Inspection......Page 443
Special Tool......Page 444
Cranking System Symptom Diagnosis......Page 445
Cranking System Test......Page 447
Starting Motor Dismounting and Remounting......Page 448
Starting Motor Components......Page 449
Starting Motor Inspection......Page 451
Cranking System Specifications......Page 454
Recommended Service Material......Page 455
Battery Description......Page 456
Generator Description......Page 457
Generator Symptom Diagnosis......Page 458
Generator Test (Overcharged Battery Check)......Page 459
Battery Dismounting and Remounting......Page 460
Generator Components......Page 461
Generator Inspection......Page 462
Charging System Specifications......Page 463
Tightening Torque Specifications......Page 464
Exhaust System Check......Page 465
Exhaust System Components......Page 466
Exhaust Manifold Removal and Installation......Page 467
Exhaust Pipe and Muffler Removal and Installation......Page 468
Tightening Torque Specifications......Page 469
Suspension......Page 471
Precautions on Suspension......Page 473
Suspension, Wheels and Tires Symptom Diagnosis......Page 474
Wheel Alignment Specifications......Page 476
Front Suspension Construction......Page 477
Front Wheel Alignment Inspection and Adjustment......Page 478
Front Strut Assembly Removal and Installation......Page 480
Front Strut Assembly Disassembly and Assembly......Page 482
Front Strut Assembly Check......Page 483
Front Wheel Hub, Steering Knuckle and Wheel Bearing Removal and Installation......Page 484
Suspension Control Arm / Bushing Removal and Installation......Page 488
Suspension Control Arm / Bushing Disassembly and Assembly......Page 489
Suspension Control Arm Joint Check......Page 490
Front Suspension Frame, Stabilizer Bar and/or Bushings Removal and Installation......Page 491
Front Suspension Frame Check......Page 494
Tightening Torque Specifications......Page 495
Special Tool......Page 496
Rear Suspension Construction......Page 498
Rear Shock Absorber Removal and Installation......Page 499
Rear Shock Absorber Bush Removal and Installation......Page 500
Coil Spring Removal and Installation......Page 501
Spring Upper Seat and Lower Seat Removal and Installation......Page 502
Rear Axle Removal and Installation......Page 503
Rear Axle Bush Inspection......Page 506
Rear Wheel Disc, Nut and Bearing Inspection......Page 507
Spindle Removal and Installation......Page 508
Rear Suspension Fasteners Inspection......Page 509
Special Tool......Page 510
Tires Description......Page 511
Irregular and/or Premature Wear Description......Page 512
Radial Tire Waddle Description......Page 513
Balancing Wheels Description......Page 514
Wheel Removal and Installation......Page 515
Tire Repair......Page 516
Tightening Torque Specifications......Page 517
Driveline / Axle......Page 519
Precautions for Driveline / Axle......Page 520
Front Drive Shaft Assembly Components Location......Page 521
Front Drive Shaft Components......Page 522
Front Drive Shaft Assembly Removal and Installation......Page 524
Front Drive Shaft Disassembly and Assembly......Page 525
Center Shaft and Center Bearing Support Disassembly and Assembly......Page 528
Front Drive Shaft Inspection......Page 530
Special Tool......Page 531
Brakes......Page 533
Precautions for Brakes......Page 535
Brakes Construction......Page 536
Front Brake Hose / Pipe Construction......Page 537
Brakes Diagnosis Note......Page 538
Brakes Symptom Diagnosis......Page 539
Excessive Pedal Travel Inspection......Page 541
Air Bleeding of Brake System......Page 542
Front Brake Hose / Pipe Removal and Installation......Page 543
Brake Hose and Pipe Inspection......Page 544
Master Cylinder Assembly Removal and Installation......Page 545
Master Cylinder Reservoir Removal and Installation......Page 547
Booster Operation Inspection......Page 548
Brake Booster Removal and Installation......Page 549
Brake Booster Inspection......Page 550
Recommended Service Material......Page 551
Front Disc Brake Pad On-Vehicle Inspection......Page 552
Front Disc Brake Pad Removal and Installation......Page 553
Front Disc Brake Caliper Removal and Installation......Page 554
Front Disc Brake Caliper Disassembly and Assembly......Page 555
Front Brake Disc Removal and Installation......Page 557
Tightening Torque Specifications......Page 558
Special Tool......Page 559
Rear Brake Drum Removal and Installation......Page 560
Rear Brake Shoe On-Vehicle Inspection......Page 562
Rear Brake Shoe Removal and Installation......Page 563
Wheel Cylinder Removal and Installation......Page 564
Brake Back Plate Removal and Installation......Page 565
Special Tool......Page 567
Parking Brake Cable Construction......Page 568
Parking Brake Cable Removal and Installation......Page 569
Parking Brake Lever Removal and Installation......Page 570
Tightening Torque Specifications......Page 571
ABS Description......Page 572
ABS Hydraulic Unit / Control Module Assembly Description......Page 573
ABS Schematic......Page 574
ABS Wiring Circuit Diagram......Page 575
ABS Components Location......Page 576
ABS Check......Page 577
DTC Check......Page 579
Scan Tool Data......Page 580
ABS Warning Lamp Does Not Come ON at Ignition Switch ON......Page 581
ABS Warning Lamp Comes ON Steady......Page 582
EBD Warning Lamp (Brake Warning Lamp) Comes ON Steady......Page 584
Serial Data Link Circuit Check......Page 585
DTC C1021, C1022 / C1025, C1026 / C1031, C1032 / C1035, C1036: Right-Front / Left-Front / Right- Rear / Left-Rear Wheel Speed Sensor Circuit or Sensor Ring......Page 587
DTC C1041 / C1045 / C1051 / C1055, DTC C1042 / C1046 / C1052 / C1056: Right-Front / Left-Front / Right-Rear / Left-Rear Inlet Solenoid Circuit, Right-Front / Left-Front / Right-Rear / Left-Rear Outlet Solenoid Circuit......Page 589
DTC C1057: Power Source Circuit......Page 590
DTC C1061: ABS Pump Motor and/or Motor Driver Circuit......Page 591
DTC C1063: Solenoid Valve Power Supply Driver Circuit......Page 592
DTC C1071: ABS Control Module......Page 593
ABS Hydraulic Unit Operation Check......Page 594
ABS Hydraulic Unit / Control Module Assembly Removal and Installation......Page 595
Front Wheel Speed Sensor Removal and Installation......Page 597
Rear Wheel Speed Sensor On-Vehicle Inspection......Page 598
Rear Wheel Speed Sensor Removal and Installation......Page 599
Rear Wheel Speed Sensor Ring On-Vehicle Inspection......Page 600
Special Tool......Page 601
Transmission / Transaxle......Page 603
Precautions on Transmission / Transaxle......Page 608
Precautions for Disassembly and Reassembly......Page 609
A/T Description......Page 611
Clutch / Brake / Planetary Gear Function of Automatic Transaxle......Page 613
A/T Diagnosis General Description......Page 614
CAN Communication System Description......Page 615
Transmission Control Module (TCM) Wiring Diagram......Page 617
Automatic Gear Shift Table......Page 619
Electronic Shift Control System Components Location......Page 620
A/T System Check......Page 622
Visual Inspection......Page 624
DTC Table......Page 625
DTC Check......Page 626
Fail-Safe Table......Page 627
Scan Tool Data......Page 630
A/T Basic Check......Page 633
Road Test......Page 634
Manual Road Test......Page 636
Stall Test......Page 637
Line Pressure Test......Page 638
“P” Range Test......Page 639
A/T Symptom Diagnosis......Page 640
No Gear Shift to 4th gear......Page 647
No Lock-Up Occurs......Page 648
DTC P0705: Transmission Range Sensor Circuit Malfunction......Page 649
DTC P0707: Transmission Range Sensor Circuit Low......Page 651
DTC P0712: Transmission Fluid Temperature Sensor Circuit Low......Page 653
DTC P0713: Transmission Fluid Temperature Sensor Circuit High......Page 654
DTC P0717: Input / Turbine Speed Sensor Circuit Malfunction......Page 655
DTC P0722: Output Speed Sensor (VSS) Circuit No Signal......Page 657
DTC P0741 / P0742: TCC Circuit Performance or Stuck OFF / TCC Circuit Stuck ON......Page 659
DTC P0751 / P0752 / P0756 / P0757: Shift Solenoid Malfunction......Page 660
DTC P0787: Shift / Timing Solenoid Control Circuit Low......Page 662
DTC P0788: Shift / Timing Solenoid Control Circuit High......Page 664
DTC P0962: Pressure Control Solenoid Control Circuit Low......Page 666
DTC P0963: Pressure Control Solenoid Control Circuit High......Page 668
DTC P0973 / P0976: Shift Solenoid-A (No.1) Control Circuit Low / Shift Solenoid-B (No.2) Control Circuit Low......Page 670
DTC P0974 / P0977: Shift Solenoid-A (No.1) / Shift Solenoid-B (No.2) Control Circuit High......Page 672
DTC P1723: Range Select Switch Malfunction......Page 674
DTC P1774: Control Module Communication Bus Off......Page 676
DTC P1775: High Speed CAN Communication Bus Off (Transmission Error)......Page 681
DTC P1777: TCM Lost Communication with ECM (Reception Error)......Page 684
DTC P1778: TCM Lost Communication with BCM (Reception Error)......Page 687
DTC P2763: Torque Converter Clutch (TCC) Pressure Control Solenoid Control Circuit High......Page 690
DTC P2764: Torque Converter Clutch (TCC) Circuit Pressure Control Solenoid Control Circuit Low......Page 693
Inspection of TCM and Its Circuits......Page 695
TCM Power and Ground Circuit Check......Page 699
Brake Interlock System Inspection......Page 700
A/T Fluid Level Check......Page 701
Select Lever Assembly Installation......Page 702
Select Cable Components......Page 703
Transmission Range Sensor (Shift Switch) Inspection and Adjustment......Page 704
Output Shaft Speed Sensor (VSS) Inspection......Page 705
Transmission Fluid Temperature Sensor Removal and Installation......Page 706
“3” Position Switch Inspection......Page 707
Solenoid Valves (Shift Solenoid Valves and Timing Solenoid Valve) Removal and Installation......Page 708
Solenoid Valves (Shift Solenoid Valves, and Timing Solenoid Valve) Inspection......Page 709
Pressure Control Solenoid Valve Inspection......Page 711
Transmission Control Module (TCM) Removal and Installation......Page 712
Differential Side Oil Seal Replacement......Page 713
Shift Lock Solenoid Replacement......Page 714
Key Interlock Cable Removal and Installation......Page 715
Automatic Transaxle Unit Components......Page 716
Automatic Transaxle Unit Dismounting and Remounting......Page 717
Automatic Transaxle Assembly Components......Page 719
Automatic Transaxle Unit Disassembly......Page 720
Oil Pump Assembly Components......Page 731
Oil Pump Assembly Disassembly and Reassembly......Page 732
Oil Pump Assembly Inspection......Page 733
Direct Clutch Assembly Preliminary Check......Page 734
Direct Clutch Assembly Disassembly and Reassembly......Page 735
Direct Clutch Assembly Inspection......Page 737
Forward and Reverse Clutch Assembly Preliminary Check......Page 738
Forward and Reverse Clutch Assembly Disassembly and Reassembly......Page 739
Forward and Reverse Clutch Assembly Inspection......Page 742
2nd Brake Piston Assembly Disassembly and Reassembly......Page 743
Transaxle Rear Cover (O/D and 2nd Coast Brake Piston) Assembly Components......Page 744
Transaxle Rear Cover (O/D and 2nd Coast Brake Piston) Assembly Disassembly and Reassembly......Page 745
Transaxle Rear Cover (O/D and 2nd Coast Brake Piston) Assembly Inspection......Page 746
Countershaft Assembly Disassembly and Reassembly......Page 747
Valve Body Assembly Components......Page 748
Valve Body Assembly Disassembly and Reassembly......Page 749
Differential Assembly Disassembly and Reassembly......Page 750
Torque Converter Housing Disassembly and Reassembly......Page 752
Transaxle Case Disassembly and Reassembly......Page 754
Automatic Transaxle Unit Inspection and Adjustment......Page 756
Automatic Transaxle Unit Assembly......Page 758
Tightening Torque Specifications......Page 774
Special Tool......Page 775
Manual Transaxle Construction and Servicing......Page 778
Manual Transaxle Oil Change......Page 780
Differential Side Oil Seal Replacement......Page 781
Gear Shift Control Lever and Cable Components......Page 782
Gear Select Control Cable Adjustment......Page 783
Back Up Lamp Switch Removal and Installation......Page 784
Manual Transaxle Unit Components......Page 785
Manual Transaxle Unit Dismounting and Remounting......Page 786
Gear Shift and Select Shaft Assembly Components......Page 788
Gear Shift and Select Shaft Assembly Removal and Installation......Page 789
Gear Shift and Select Shaft Disassembly and Assembly......Page 790
Manual Transaxle Assembly Components......Page 791
Fifth Gear Disassembly and Assembly......Page 792
Manual Transaxle Assembly Disassembly and Reassembly......Page 795
Transaxle Right Case Disassembly and Assembly......Page 799
Transaxle Left Case Disassembly and Assembly......Page 800
Input Shaft and Countershaft Components......Page 801
Input Shaft Assembly Disassembly and Reassembly......Page 802
Countershaft Assembly Disassembly and Reassembly......Page 804
5th and Reverse Gear Shift Shafts Disassembly and Assembly......Page 807
Differential Components......Page 808
Differential Disassembly and Assembly......Page 809
Recommended Service Material......Page 811
Special Tool......Page 812
Manual Transaxle Construction and Servicing......Page 814
Manual Transaxle Oil Change......Page 816
Differential Side Oil Seal Replacement......Page 817
Gear Shift Control Lever and Cable Components......Page 818
Gear Select Control Cable Adjustment......Page 819
Back Up Lamp Switch Removal and Installation......Page 820
Manual Transaxle Unit Components......Page 821
Manual Transaxle Unit Dismounting and Remounting......Page 822
Gear Shift and Select Shaft Assembly Removal and Installation......Page 824
Gear Shift and Select Shaft Disassembly and Assembly......Page 825
Manual Transaxle Assembly Components......Page 826
Fifth Gear Disassembly and Assembly......Page 827
Manual Transaxle Assembly Disassembly and Reassembly......Page 829
Transaxle Right Case Disassembly and Assembly......Page 835
Transaxle Left Case Disassembly and Assembly......Page 836
Input Shaft and Countershaft Components......Page 837
Input Shaft Assembly Disassembly and Reassembly......Page 838
Countershaft Assembly Disassembly and Reassembly......Page 840
Gear Shift Shaft Components......Page 843
Gear Shift Shaft and Fork Inspection......Page 844
Differential Disassembly and Assembly......Page 845
Tightening Torque Specifications......Page 847
Special Tool......Page 848
Clutch Construction......Page 851
Clutch Pedal Inspection......Page 852
Air Bleeding of Clutch System......Page 853
Clutch Fluid Pipe and Hose Components......Page 854
Clutch Master Cylinder Removal and Installation......Page 855
Clutch Operating Cylinder Removal and Installation......Page 856
Clutch Cover, Clutch Disc and Flywheel Components......Page 857
Clutch Cover, Clutch Disc and Flywheel Removal and Installation......Page 858
Clutch Cover, Clutch Disc and Flywheel Inspection......Page 859
Clutch Release System Removal and Installation......Page 860
Clutch Release System Inspection......Page 861
Recommended Service Material......Page 862
Special Tool......Page 863
Automated Manual Transaxle Description......Page 864
On-Board Diagnostic System Description......Page 867
TCM (Automated Manual Transaxle) Wiring Diagram......Page 868
Automatic Gear Shift Table......Page 870
Electronic Shift Control System Components Location......Page 872
Automated Manual Transaxle System Check......Page 873
Visual Inspection......Page 876
DTC Table......Page 877
DTC Check......Page 879
DTC Clearance......Page 880
Fail-Safe Table......Page 881
Scan Tool Data......Page 882
Automated Manual Transaxle Symptom Diagnosis......Page 885
Automated Manual Transaxle Warning Lamp Does Not Come ON at Ignition Switch ON......Page 889
Automated Manual Transaxle Warning Lamp Remains ON at Ignition Switch ON......Page 891
Starting Motor Control Relay Circuit Check......Page 892
DTC P0705: Transmission Range Sensor Circuit Malfunction......Page 894
DTC P0717: Input / Turbine Speed Sensor Circuit Malfunction......Page 896
DTC P0722: Output Speed Sensor Circuit......Page 898
DTC P0727: Engine Speed Input Circuit......Page 899
DTC P0807: Clutch Position Sensor Circuit Low......Page 900
DTC P0808: Clutch Position Sensor Circuit High......Page 902
DTC P0810: Clutch Position Control Error......Page 904
DTC P0902 / P0903: Clutch Actuator Circuit Low / High......Page 906
DTC P0906: Gate Select Position Circuit Low......Page 908
DTC P0907: Gate Select Position Circuit High......Page 910
DTC P0909: Gate Select Control Error......Page 912
DTC P0912 / P0913: Gate Select Actuator Circuit Low / High......Page 914
DTC P0916: Gear Shift Position Circuit Low......Page 916
DTC P0917: Gear Shift Position Circuit High......Page 918
DTC P0919: Gear Shift Position Control Error......Page 920
DTC P1703: CAN Invalid Data - Automated Manual Transaxle Control......Page 922
DTC P1774: Control Module Communication Bus Off......Page 923
DTC P1777: TCM (Automated Manual Transaxle) Lost Communication with ECM (Reception Error)......Page 926
DTC P1778: TCM (Automated Manual Transaxle) Lost Communication with BCM (Reception Error)......Page 928
DTC P1840: TCM (Automated Manual Transaxle) System Voltage......Page 930
DTC P1843: Brake Switch “A/B” Error......Page 931
DTC P1846: Reverse Input Circuit No Signal......Page 933
DTC P1847: Reverse Input Circuit Short......Page 935
DTC P1848: Motor Relay Circuit Low......Page 936
DTC P1849: Motor Relay Circuit High......Page 938
DTC P1856: Clutch Position Sensor Circuit “B” Low......Page 939
DTC P1857: Clutch Position Sensor Circuit “B” High......Page 941
DTC P1858: Gate Select Position Circuit “B” Low......Page 943
DTC P1859: Gate Select Position Circuit “B” High......Page 944
DTC P1880 / P1881: Gear Shift Actuator Circuit Low / High......Page 946
DTC P1882: Gear Shift Position Circuit “B” Low......Page 948
DTC P1883: Gear Shift Position Circuit “B” High......Page 950
DTC P1900: Clutch Position Sensor “A/B” Correlation......Page 951
DTC P1901: Gear Shift Position Sensor “A/B” Correlation......Page 953
DTC P1960: Gate Select Position Sensor “A/B” Correlation......Page 955
TCM (Automated Manual Transaxle) Power and Ground Circuit Check......Page 956
Inspection of TCM (Automated Manual Transaxle) and Its Circuits......Page 957
Automated Manual Transaxle Oil Change......Page 965
Differential Side Oil Seal Replacement......Page 966
Shift Selector Assembly Removal and Installation......Page 967
Shift Selector Assembly Disassembly and Reassembly......Page 968
Shift Selector Inspection......Page 970
Clutch Stroke Sensor Removal and Installation......Page 971
Clutch Actuator Removal and Installation......Page 972
Clutch Actuator Inspection......Page 973
Shift Stroke Sensor and Select Stroke Sensor Inspection......Page 974
Shift and Select Actuator Removal and Installation......Page 975
Shift and Select Actuator Inspection......Page 976
Neutral Start Switch Removal and Installation......Page 977
Output Shaft Speed Sensor (VSS) Removal and Installation......Page 978
Motor Relay Inspection......Page 979
Automated Manual Transaxle Unit Dismounting and Remounting......Page 980
Automated Manual Transaxle Assembly Components......Page 982
Automated Manual Transaxle Assembly Disassembly and Reassembly......Page 983
Left Case Assembly Disassembly and Reassembly......Page 985
Countershaft Tapered Roller Bearing Preload Adjustment......Page 986
Differential Left Side Bearing Preload Adjustment......Page 988
Right Case Assembly Disassembly and Reassembly......Page 989
Input Shaft Assembly Disassembly and Reassembly......Page 991
Input Shaft Assembly Inspection......Page 994
Countershaft Components......Page 996
Countershaft Assembly Disassembly and Reassembly......Page 997
Countershaft Assembly Inspection......Page 999
Gear Shift Shaft Disassembly and Reassembly......Page 1001
Differential Assembly Disassembly and Reassembly......Page 1003
Clutch Cover and Clutch Disc Removal and Installation......Page 1006
Clutch Release System Component Removal and Installation......Page 1007
Clutch Inspection......Page 1008
Tightening Torque Specifications......Page 1009
Special Tool......Page 1010
Steering......Page 1013
Precautions on Steering......Page 1015
Steering Symptom Diagnosis......Page 1016
Checking Steering Column for Accident Damage......Page 1018
Steering Wheel and Column Construction......Page 1019
Steering Wheel Removal and Installation......Page 1020
Centering Contact Coil Cable Assembly......Page 1021
Steering Column Removal and Installation......Page 1022
Steering Lock Assembly (Ignition Switch) Removal and Installation......Page 1024
Steering Lower Shaft Removal and Installation......Page 1025
Special Tool......Page 1027
P/S System Description......Page 1028
On-Board Diagnostic System Description......Page 1029
EPS System Wiring Circuit Diagram......Page 1030
EPS System Check......Page 1031
“EPS” Warning Lamp Check......Page 1032
DTC Table......Page 1033
P/S System Symptom Diagnosis......Page 1035
Serial Data Link Circuit Check......Page 1036
“EPS” Warning Lamp Does Not Come ON at Ignition Switch ON but Engine Stops......Page 1038
“EPS” Warning Lamp Comes ON Steady and Engine Start......Page 1040
DTC C1113 / C1117 / C1118: Torque Sensor Circuit Failure......Page 1041
DTC C1114: Torque Sensor 5 V Power Supply Circuit Failure......Page 1042
DTC C1119: Torque Sensor 12 V Power Supply Circuit Failure......Page 1044
DTC C1121 / C1123 / C1124: VSS Circuit Failure......Page 1046
DTC C1122: Engine Speed Signal Circuit Failure......Page 1048
DTC C1141 / C1142 / C1143 / C1145: Motor Circuit Failure......Page 1049
DTC C1153: P/S Control Module Power Supply Circuit Voltage Low......Page 1050
Inspection of P/S Control Module and Its Circuits......Page 1052
Steering Wheel Play Check......Page 1054
Steering Force Check......Page 1055
Steering Gear Case Assembly Components......Page 1056
Tie-Rod End Removal and Installation......Page 1057
Steering Gear Case Assembly Removal and Installation......Page 1058
Tie-Rod / Rack Boot Removal and Installation......Page 1060
Steering Rack Plunger Removal and Installation......Page 1061
P/S Control Module Removal and Installation......Page 1062
Motor Assembly Inspection......Page 1063
Special Tool......Page 1064
HVAC......Page 1067
Precautions on HVAC......Page 1068
Heater and Ventilation Construction......Page 1069
Heater and Ventilation Wiring Circuit Diagram......Page 1070
Heater and Ventilation Symptom Diagnosis......Page 1071
HVAC Unit Components......Page 1072
Blower Motor Inspection......Page 1073
Blower Motor Resistor Inspection......Page 1074
Blower Motor Relay Inspection......Page 1075
HVAC Control Unit Removal and Installation......Page 1076
Air Intake Selector Inspection......Page 1078
Center Ventilation Louver Removal and Installation......Page 1079
Side Ventilation Louver Removal and Installation......Page 1080
Air Filter Cleaning (If Equipped)......Page 1081
Precautions on Servicing A/C System......Page 1082
Refrigerant Type Identification......Page 1083
Sub-Cool A/C System Description......Page 1084
Major Components of A/C System......Page 1085
A/C System Wiring Diagram......Page 1087
A/C System Symptom Diagnosis......Page 1088
Abnormal Noise Symptom Diagnosis of A/C System......Page 1090
A/C System Performance Inspection......Page 1091
A/C System Inspection at ECM......Page 1096
Operation Procedure for Refrigerant Charge......Page 1098
Condenser Assembly Removal and Installation......Page 1103
Desiccant Removal and Installation......Page 1104
HVAC Unit Components......Page 1105
Evaporator Thermistor (Evaporator Temperature Sensor) Removal and Installation......Page 1106
Expansion Valve Removal and Installation......Page 1107
A/C Switch Inspection......Page 1108
Compressor Drive Belt Inspection and Adjustment......Page 1109
Compressor Assembly Removal and Installation......Page 1110
Magnet Clutch Removal and Installation......Page 1111
Relief valve Removal and Installation......Page 1113
Special Tool......Page 1114
Restraint......Page 1115
Precautions on Restraint......Page 1117
Seat Belt Construction......Page 1118
Repair and Inspection Required after Accident......Page 1119
Front Seat Belt Removal and Installation......Page 1120
Front Seat Belt Inspection......Page 1121
Seat Belt Reminder Cancelling Procedure......Page 1122
Rear Seat Belt Components......Page 1123
Tightening Torque Specifications......Page 1124
Precautions on Handling and Storage of Air Bag System Components......Page 1125
Air Bag System Construction......Page 1129
Air Bag System Input / Output Table......Page 1130
Air Bag System Wiring Circuit Diagram......Page 1131
Air Bag System Components, Wiring and Connectors Location......Page 1133
Air Bag Diagnostic System Check Flow......Page 1134
DTC Table......Page 1135
Scan Tool Data......Page 1136
“AIR BAG” Warning Lamp Comes ON Steady......Page 1137
“AIR BAG” Warning Lamp Does Not Come ON......Page 1139
“AIR BAG” Warning Lamp Flashes......Page 1140
DTC B1014: “AIR BAG” Warning Lamp Circuit Failure......Page 1141
DTC B1016: Power Source Voltage High......Page 1143
DTC B1017: Power Source Voltage Low......Page 1144
DTC B1021: Front Air Bag Module Deployed......Page 1146
DTC B1026: Pretensioner Activated......Page 1147
DTC B1031: Driver Air Bag Initiator Circuit Resistance High......Page 1148
DTC B1032: Driver Air Bag Initiator Circuit Resistance Low......Page 1153
DTC B1033: Driver Air Bag Initiator Circuit Short to Ground......Page 1157
DTC B1034: Driver Air Bag Initiator Circuit Short to Power Circuit......Page 1161
DTC B1041: Passenger Air Bag Initiator Circuit Resistance High......Page 1165
DTC B1042: Passenger Air Bag Initiator Circuit Resistance Low......Page 1168
DTC B1043: Passenger Air Bag Initiator Circuit Short to Ground......Page 1171
DTC B1044: Passenger Air Bag Initiator Circuit Short to Power Circuit......Page 1174
DTC B1051 / B1055: Driver / Passenger Pretensioner Initiator Circuit Resistance High......Page 1177
DTC B1052 / B1056: Driver / Passenger Pretensioner Initiator Circuit Resistance Low......Page 1179
DTC B1053 / B1057: Driver / Passenger Pretensioner Initiator Circuit Short to Ground......Page 1181
DTC B1054 / B1058: Driver / Passenger Pretensioner Initiator Circuit Short to Power Circuit......Page 1183
DTC B1061 / B1065: Driver / Passenger Side-Air Bag Initiator Circuit Resistance High......Page 1185
DTC B1062 / B1066: Driver / Passenger Side-Air Bag Initiator Circuit Resistance Low......Page 1188
DTC B1063 / B1067: Driver / Passenger Side-Air Bag Initiator Circuit Short to Ground......Page 1191
DTC B1064 / B1068: Driver / Passenger Side-Air Bag Initiator Circuit Short to Power Circuit......Page 1194
DTC B1073: Forward-Sensor Circuit Short to Ground......Page 1197
DTC B1074: Forward-Sensor Circuit Short to Power Circuit or Open......Page 1199
DTC B1083 / B1093: Driver / Passenger Side-Sensor Circuit Short to Ground......Page 1201
DTC B1084 / B1094: Driver / Passenger Side-Sensor Circuit Short to Power Circuit or Open......Page 1202
DTC B1085 / B1095: Wrong Side-Sensor (Driver Side / Passenger) ID......Page 1204
DTC B1361 / B1365: Driver / Passenger Side Curtain-Air Bag Initiator Circuit Resistance High......Page 1205
DTC B1362 / B1366: Driver / Passenger Side Curtain-Air Bag Initiator Circuit Resistance Low......Page 1207
DTC B1363 / B1367: Driver / Passenger Side Curtain-Air Bag Initiator Circuit Short to Ground......Page 1209
DTC B1364 / B1368: Driver / Passenger Side Curtain-Air Bag Initiator Circuit Short to Power Circuit......Page 1211
Inspection of Intermittent and Poor Connections......Page 1213
Repair and Inspection Required after Accident......Page 1214
Enabling Air Bag System......Page 1217
SDM Removal and Installation......Page 1218
Driver Air Bag (Inflator) Module Removal and Installation......Page 1219
Driver Air Bag (Inflator) Module Inspection......Page 1220
Passenger Air Bag (Inflator) Module Removal and Installation......Page 1221
Passenger Air Bag (Inflator) Module Inspection......Page 1222
Side-Air Bag (Inflator) Module Removal and Installation......Page 1223
Side-Air Bag (Inflator) Inspection......Page 1224
Side Curtain-Air Bag (Inflator) Module Removal and Installation......Page 1225
Forward-Sensor Removal and Installation......Page 1226
Side-Sensor Removal and Installation......Page 1227
Side-Sensor Inspection......Page 1228
Passenger Air Bag (Inflator) Module Repair Harness Installation......Page 1229
Air Bag (Inflator) Module and Seat Belt Pretensioner Disposal......Page 1230
Deployed Air Bag (Inflator) Module and Activated Seat Belt Pretensioner Disposal......Page 1240
Use of Special Tools......Page 1241
Special Tool......Page 1242
Body, Cab and Accessories......Page 1245
Fastener Caution for Body Service......Page 1250
Applicable model......Page 1251
Wire / Connector Color Symbols......Page 1252
Symbols and Marks......Page 1253
How to Read Connector Layout Diagram......Page 1254
How to Read Connector Codes and Terminal Nos.......Page 1255
How to Read Power Supply Diagram......Page 1258
How to Read System Circuit Diagram......Page 1259
Engine Compartment......Page 1261
Instrument Panel......Page 1265
Door, Roof......Page 1269
Floor......Page 1271
Rear......Page 1279
Ground (earth) Point......Page 1280
Power Supply Diagram......Page 1281
Individual Circuit Fuse Box No. 1......Page 1282
Individual Circuit Fuse Box No. 2 (In J/B)......Page 1283
Junction Block (J/B) Connector / Fuse Layout......Page 1286
Junction Block Inner Circuit (Overview)......Page 1288
Junction Block Inner Circuit (Detail)......Page 1289
System Circuit Diagram......Page 1294
A-1 Cranking System Circuit Diagram......Page 1295
A-2 Charging System Circuit Diagram......Page 1296
A-3 Ignition System Circuit Diagram......Page 1297
A-4 Cooling System Circuit Diagram......Page 1298
A-5 Engine and A/C Control System Circuit Diagram......Page 1299
A-6 A/T Control System Circuit Diagram......Page 1304
A-7 Immobilizer System Circuit Diagram......Page 1306
A-8 Body Control System Circuit Diagram......Page 1307
A-9 Automated Manual Transaxle Control System Circuit Diagram......Page 1311
B-1 Windshield Wiper and Washer Circuit Diagram......Page 1314
B-2 Rear Wiper and Washer Circuit Diagram......Page 1315
B-3 Rear Defogger Circuit Diagram......Page 1316
B-4 Power Window Circuit Diagram......Page 1317
B-5 Power Door Lock Circuit Diagram......Page 1318
B-6 Power Mirror Circuit Diagram......Page 1320
B-7 Horn Circuit Diagram......Page 1321
B-8 Seat Heater Circuit Diagram......Page 1322
B-9 Smart Key System Circuit Diagram......Page 1323
C-1 Combination Meter Circuit Diagram (Meter)......Page 1324
C-2 Combination Meter Circuit Diagram (Indicator)......Page 1325
C-3 Combination Meter Circuit Diagram (Warning Light)......Page 1326
D-1 Headlight System Circuit Diagram......Page 1328
D-2 Position, Tail and Licence Plate Light System Circuit Diagram......Page 1330
D-3 Front Fog Light System Circuit Diagram......Page 1331
D-4 Illumination Light System Circuit Diagram......Page 1332
D-5 Interior Light System Circuit Diagram......Page 1333
D-6 Turn Signal and Hazard Warning Light System Circuit Diagram......Page 1334
D-7 Brake Light System Circuit Diagram......Page 1336
D-8 Back-Up Light System Circuit Diagram......Page 1337
D-9 Headlight Beam Leveling System Circuit Diagram......Page 1338
D-10 Rear Fog Light Circuit Diagram......Page 1339
E-1 Heater System Circuit Diagram......Page 1340
F-1 Air-Bag System Circuit Diagram......Page 1342
F-2 Anti-Lock Brake System Circuit Diagram......Page 1344
F-3 Power Steering System Circuit Diagram......Page 1346
G-1 Audio System Circuit Diagram......Page 1348
G-2 Multi Information Display / Accessory Socket System Circuit Diagram......Page 1349
G-4 Navigation System Circuit Diagram......Page 1350
C Connector......Page 1351
E Connector......Page 1352
G Connector......Page 1354
J Connector......Page 1355
L Connector......Page 1356
R Connector......Page 1358
Lighting System Components Location......Page 1359
DRL System Symptom Diagnosis (If Equipped)......Page 1360
Turn Signal and Hazard Warning Light Symptom Diagnosis......Page 1361
Front Fog Light (If Equipped) Symptom Diagnosis......Page 1362
Inspection of DRL Controller and Its Circuits (If Equipped)......Page 1363
Headlight Aiming Adjustment with Screen......Page 1365
Hazard Warning Switch Removal and Installation......Page 1367
Turn Signal and Hazard Warning Relay Removal and Installation......Page 1368
License Lamp Assembly Removal and Installation......Page 1369
Front Fog Light Relay Inspection (If Equipped)......Page 1370
Headlight Levering Switch (If Equipped) Inspection......Page 1371
Illumination Cancel Switch (If Equipped) Inspection......Page 1372
CAN Communication Data of Combination Meter......Page 1373
Combination Meter Circuit Diagram......Page 1374
Audio System Component Location......Page 1375
Fuel Meter Symptom Diagnosis......Page 1376
Brake and Parking Brake Warning Light Symptom Diagnosis......Page 1377
A/T Shift Position Indicator (A/T Model Only) Symptom Diagnosis......Page 1378
Main Beam (High Beam) Indicator Symptom Diagnosis......Page 1379
Horn Symptom Diagnosis......Page 1380
Clock Symptom Diagnosis (If Equipped)......Page 1381
Audio System Symptom Diagnosis (If Equipped)......Page 1382
Ignition Switch Removal and Installation......Page 1383
Combination Meter Removal and Installation......Page 1384
Engine Coolant Temperature (ECT) Sensor Inspection......Page 1385
Outside Air Temperature Sensor Removal and Installation (If Equipped)......Page 1386
Instrument Panel Removal and Installation......Page 1387
Audio Unit Removal and Installation......Page 1388
Rear Speaker Removal and Installation (3 Door Model)......Page 1389
Horn Relay Inspection......Page 1390
Tightening Torque Specifications......Page 1391
Rear Wiper and Washer Symptom Diagnosis (If Equipped)......Page 1392
Wipers and Washers Components......Page 1393
Windshield Wiper Removal and Installation......Page 1394
Windshield Wiper Motor Inspection......Page 1395
Rear Wiper Removal and Installation (If Equipped)......Page 1396
Rear Wiper Motor Inspection (If Equipped)......Page 1397
Windshield Wiper and Washer Switch Inspection......Page 1398
Rear Wiper and Washer Switch Removal and Installation......Page 1399
Tightening Torque Specifications......Page 1400
Windshield Construction......Page 1401
Rear Quarter Window Construction......Page 1402
Power Door Mirror Control System Symptom Diagnosis (If Equipped)......Page 1403
Windshield Removal and Installation......Page 1404
Rear Quarter Window Removal and Installation......Page 1407
Front Door Window Components......Page 1411
Front Door Glass Removal and Installation......Page 1412
Front Door Window Regulator Inspection......Page 1413
Rear Door Glass Removal and Installation......Page 1414
Rear Door Window Regulator Removal and Installation......Page 1415
Rear End Door Glass Removal and Installation......Page 1416
Rear End Door Window Defogger Relay Inspection......Page 1417
Power Window Main Switch Inspection......Page 1418
Door Mirror Components......Page 1420
Door Mirror Heater Inspection (If Equipped)......Page 1421
Recommended Service Material......Page 1422
Rear End Door Opener System Description......Page 1423
Power Door Lock and Keyless Entry System Component Location......Page 1424
Power Door Lock System Operation Inspection......Page 1425
Keyless Entry System Symptom Diagnosis (If Equipped)......Page 1426
Rear End Door Opener System Operation Inspection......Page 1427
Front Door Lock Assembly Removal and Installation......Page 1428
Door Key Cylinder Switch Inspection......Page 1430
Power Door Lock Actuator Inspection (If Equipped)......Page 1431
Rear Door Lock Assembly Inspection......Page 1432
Rear End Door Lock Assembly Removal and Installation......Page 1433
Replacement of Transmitter Battery......Page 1434
Keyless Entry Receiver Removal and Installation......Page 1435
Keyless Entry Receiver and Its Circuit Inspection......Page 1436
Recommended Service Material......Page 1437
Front Seat Removal and Installation......Page 1438
Rear Seat Components......Page 1439
Rear Seat Removal and Installation......Page 1440
Recommended Service Material......Page 1441
Head Lining Removal and Installation......Page 1442
Roof Molding Components......Page 1444
Tightening Torque Specifications......Page 1445
Hood Inspection and Adjustment......Page 1446
Front Fender Removal and Installation......Page 1447
Front Door Assembly Removal and Installation......Page 1448
Rear Door Assembly Components......Page 1449
Rear End Door Assembly Removal and Installation......Page 1450
Recommended Service Material......Page 1452
Front Bumper and Rear Bumper Components......Page 1453
Cowl Top Components......Page 1454
Body Dimensions......Page 1455
Panel Clearance......Page 1464
Plastic Parts Finishing......Page 1465
Sealant Application Areas......Page 1466
Under Coating Application Areas......Page 1471
Anti-Corrosion Compound Application Area......Page 1473
Roof Molding Components......Page 1475
Splash Guard (If Equipped) Components......Page 1476
Control systems......Page 1477
Precautions for Control Systems......Page 1479
CAN Communication System Description......Page 1480
Body Electrical Control System Wiring Circuit Diagram......Page 1482
Connector Layout Diagram of BCM and Junction Block Assembly......Page 1485
BCM and Related System Component Location......Page 1486
BCM Self-Diagnosis Function......Page 1487
Body Electrical Control System Check......Page 1488
Scan Tool Data......Page 1490
DTC Check......Page 1492
BCM Power Circuit and Ground Circuit Check......Page 1494
DTC B1133 (DTC No. 1133): Battery Voltage Too High......Page 1496
DTC B1141 / DTC B1142 / DTC B1143 (No. 1141 / No. 1142/ No. 1143) Outside Air Temperature (Ambient Temp.) Sensor Circuit Malfunction......Page 1497
DTC B1150 (No. 1150): Air Bag Communication Circuit Malfunction......Page 1498
DTC B1157 (No. 1157) Air Bag Deployment Signal Input......Page 1499
DTC B1170 (No. 1170): EEPROM access error......Page 1500
DTC U1001 (No. 1001): High Speed CAN Communication (Transmission Error)......Page 1501
DTC U1073 (No. 1073): Control Module Communication Bus Off......Page 1503
DTC U1100 (No. 1100): Lost communication with ECM......Page 1505
DTC U1101 (No. 1101): Lost communication with TCM......Page 1506
DTC U1144 (No. 1144): Lost Communication with Keyless Start Control Module......Page 1508
Inspection of BCM and its Circuits......Page 1509
BCM (Included in Junction Block Assembly) Removal and Installation......Page 1518
Special Tool......Page 1519
Precautions in Handling Immobilizer Control System......Page 1520
Immobilizer Control System Components Location......Page 1521
On-Board Diagnostic System Description (Self- diagnosis Function)......Page 1522
Immobilizer Control System Wiring Circuit Diagram......Page 1523
Diagnostic Trouble Code (DTC) Check......Page 1524
Diagnostic Trouble Code (DTC) Table......Page 1525
Scan Tool Data......Page 1526
Immobilizer Indicator Lamp Does Not Come ON with Ignition Switch ON and Engine Stop......Page 1527
Immobilizer Indicator Lamp Remains ON after Engine Starts......Page 1529
DTC P1614 Transponder Response Error......Page 1530
DTC P1615 ID Code Does Not Registered (Vehicle equipped with keyless start system only)......Page 1531
DTC P1616 Different Registration ID Codes (Vehicle equipped with keyless start system only)......Page 1533
DTC P1618 CAN Communication Error (Reception Error for Keyless Start Control Module) (Vehicle equipped with keyless start system only)......Page 1534
DTC P1621 Immobilizer Communication Line Error......Page 1537
DTC P1622 EEPROM Error......Page 1539
DTC P1625 Immobilizer Antenna Error......Page 1540
Inspection of Immobilizer Control Module (ICM) and Its Circuit......Page 1541
Procedure after ECM Replacement......Page 1543
Special Tool......Page 1544
Keyless Start System Description......Page 1545
Keyless Engine Start Function......Page 1546
Door Lock Function of Keyless Start System......Page 1548
Operation Area of Remote Controller......Page 1549
CAN Communication of Keyless Start System......Page 1550
Keyless Start System Electric Wiring Circuit Diagram......Page 1551
Keyless Start System Check......Page 1552
Customer questionnaire (example)......Page 1553
DTC Check......Page 1554
DTC Clearance......Page 1556
Keyless Start System Symptom Diagnosis......Page 1557
Door Lock Operation (Keyless Start System)......Page 1558
Inspection of Keyless Start Control Module and Its Circuits......Page 1559
No DTC Detection After Performing DTC Check......Page 1563
Key Indicator Lamp Circuit Check (Key indicator lamp doesn’t light when ignition knob switch is pushed.)......Page 1565
Keyless Start Control Module Power and Ground Circuit Check......Page 1567
DTC No. 11: Communication Error with Steering Lock Unit......Page 1568
DTC No. 21 / No. 22: Internal Error of Keyless Start Control Module (EEPROM reading error) / (EEPROM writing error)......Page 1569
DTC No. 31: Lost Communication with BCM......Page 1570
DTC No. 33: Control Module Communication Bus Off......Page 1573
DTC No. 51 / No. 52 / No. 53: Driver Side / Passenger Side / Rear End Door Request Switch Failure......Page 1575
Front Door (Driver and Passenger Side) Rear End Door Request Switch Inspection......Page 1577
Keyless start control module Removal and Installation......Page 1578
Replacement of Remote Controller Battery......Page 1579
Registration Procedure for Remote Controller ID Code......Page 1580
COPYRIGHT......Page 1582